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View Full Version : Ultrasonic welding !!


BassAddict
24-09-2004, 09:17 AM
Just found this on a site which seemed quite interesting (I was actually researching how to weld drive shafts but this was on the same page about aston martin db9's !
There are also advances in the welding procedure. On the DB9, the upper and lower C-pillars are joined by advanced ultrasonic welding. It works by using a vibrating probe, called a sonotrode, which oscillates at 20,000 Hz. This high frequency of vibration agitates the molecules of the two aluminium panels to be joined, allowing them to form a molecular bond.

Because the bond takes place at a molecular level, it is 90 percent stronger than a conventional spot weld. It also requires only five percent of the energy of conventional welding, and as it generates no heat, there is no contamination or change in the characteristics or dimensions of the metal. Aston Martin is the first car company in the world to use this technique


How cool is that, literally :) !!!! 8) 8)

ChadH
24-09-2004, 01:54 PM
Do you think there's any danger of welding your fingers together like with superglue? :twisted:

mikeb
24-09-2004, 05:30 PM
do you reckon austin martin would let me use it on the front of my car :wink:

BassAddict
24-09-2004, 05:40 PM
They also use hollow carbon fibre drive shafts - how light must they be ?!?!?
Rich

24-09-2004, 06:50 PM
it would send any dogs within the local area bonkers!

steve