Project minaudi

[Minimivic]

Thought it was about time to keep you guys informed. most pictures are here http://www.16vminiclub.com/gallery/index.php?cat=10010 some are
http://www.btinternet.com/~paulsparkes/
The shell is basically finished, its a VW golf 4motion floor pan and bulkhead, I chose this because of the extra room it has compared to the audi TT in the raintray area (big turbo fitment later).
http://www.16vminiclub.com/gallery/albums/userpics/Cage%20and%20floor.JPG
roll cage is designed by Caged.
The rear is TT the floor was jigged on a custom jig and the 2 halves were welded to gether with a custom box section strengthener
http://www.16vminiclub.com/gallery/albums/userpics/DSCF0790%20%28Medium%29.JPG
The main shell was then lengthened and widened to fit
http://www.16vminiclub.com/gallery/albums/userpics/DSCF0804%20%28Medium%29.JPG
With the engine in, the intercooler was designed by Graham at www.grsmotorsport.co.uk.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1404_%28Small%29.JPG
a special bumper mount was made to support the intercooler as well as hold the front bumper, hopefully it will add some crach protection as well. I have been playing with a BMW mini front bumper to see what it fits and looks like
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1408_%28Small%29.JPG
The intercooler fits well, but im not sure about the overall shape :?
The roof will hopefully be finished this weekend ready to be made from carbon
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1336_%28Small%29.JPG
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1384_%28Small%29.JPG
and will also be finishing the lengthened doors
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1306_%28Small%29.JPG
Thats all for now folks :D

[GEDI]

8) nice work cant wait to see this, still recon youll be done by castle coombe?

[Minimivic]

8) nice work cant wait to see this, still recon youll be done by castle coombe?

A very slim chance :roll:

[MiniManiac2001]

Looking great matey - I can't wait to see this in the flesh!

I see some etch primer there, jeez, that stuff is evil! (stinks!)

Scott

[Minimivic]

Today I've been fitting the front wheel arches and getting the bonnet shuts closer.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1439_%28Small%29.JPG

http://www.16vminiclub.com/gallery/albums/userpics/DSCF1441_%28Small%29.JPG

http://www.16vminiclub.com/gallery/albums/userpics/DSCF1443_%28Small%29.JPG

For those who want to know the overall width is 1720mm :shock:

[Minimivic]

Bonnet shuts are nearing completion.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1457_%28Small%29.JPG

Bonnet from underside
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1462_%28Small%29.JPG

Removable arch
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1452_%28Small%29.JPG
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1464_%28Small%29.JPG

Lots of time has gone into getting the front end to align perfectly, well pleased with the results. But now Im not happy with the front bumper, so will be altering that over the next few days. Windscreen pattern is also in progress and will be starting to do the rear arches and side skirts this weekend. Coming together but very slowly :roll:

[miniswift]

Hey Paul,

If you think yours is slow progress..... mine will e not happening at all :oops: .
All I can say is hat off to you.

[strudel]

Paul, Just saw your latest picture of the front bumper. I have a suggestion but may not work as it's hard to tell how much room you have. Would the Intercooler fit in front of the radiator? It looks to have enough room but I can't tell on depth. This would give you more clearance under the bumper. JS

[evolotion]

whwen you consider your making every single part of that car from scratch and doing it all properly, progress certainly isnt slow. infact with my humble experience of bodywork alone, im amased your motoring along as fast as you are :lol: chin up 8)

[Minimivic]

Jerry,

The intercooler would fit if front of the radiator if i wanted.
The restrictions I am facing are my trying to keep the original mini lines as best I can (yeh yeh stop laughing). And also I need an intercooler that will cope with 350+hp at a later date, so the intercooler has to go in the bumper location. I am experimenting and have a few ideas, we'll see how it pans out.

Evo,
Feels slow to me :?

[Minimivic]

Much happier with the newly designed front bumper
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1522_%28Small%29.JPG

view from side
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1524_%28Small%29.JPG

now got to decide if I'm going to cut vents or lights into bumper.

I have worked on the side skirts and door this weekend as well, but no good picture yet. Should get the bumpers, arches and roof finished this week ready for moulding, maybe even the bonnet as its not far away now. Progress is slow but heading in the right direction now I think.

Comments welcome

[JoBu]

Looks good Paul 8)

Are you going to blend the arches into the bumper in anyway?

Josh

[Minimivic]

Looks good Paul 8)

Are you going to blend the arches into the bumper in anyway?

Josh

Yeh I have a few ideas that Im playing with, I'm trying to break new ground without max powering it :?

[JoBu]

You're certainly breaking new grounds, as for max powering it i think you're walking on very thin ice :lol:

I think the paint job will decide that! But atleast you gone the full hog and it hasnt got a 1 litre in it :lol: :P

[Minimivic]

Josh,

I feel the ice cracking with every footstep :lol:

[JoBu]

:lol:

Well people can laugh at u, but you'll be the one laughing when you put your foot down :twisted:

[BigAndy]

just my thoughts, but i liked it with the air vent holes in the bumper. It looks a bit plain to me :?

[JoBu]

I think there needs to be some cut outs so you can see the intercoolers hoses :D

[Minimivic]

just my thoughts, but i liked it with the air vent holes in the bumper. It looks a bit plain to me :?

Agreed, but round holes or shaped vents of some sort. remember its not finished yet so anything can be changed and probably will be

[strudel]

I agree that the bumper should blend into the wheel arches as it gives a nicer and smoother look but that is only my opinion. Similar to the way the Zeemax goes around to mate the arches. You must obviously make your own decisions on this. JS

[Minimivic]

I'm thinking of this style of arch to bumper

http://www.koenigseder.at/galerie_zoom.php?gal_intnr=401&sprache=eng

:?

[strudel]

Very different look. I see what you are up to now. Have you got a front view for comparison to look at? JS

[Minimivic]

Very different look. I see what you are up to now. Have you got a front view for comparison to look at? JS

http://www.koenigseder.at/galerie_zoom.php?gal_intnr=403&sprache=eng

[strudel]

Alternate style.

http://www.koenigseder.at/galerie_bild.php?gal_intnr=1324&Field=gal_bild1

[Minimivic]

Alternate style.

http://www.koenigseder.at/galerie_bild.php?gal_intnr=1324&Field=gal_bild1

I dont like the blended in arches as much, thats the wide arch kit which is similar to the width of my arches. I am taking elements from lots of cars, we'll see how it turns out :lol:

[Minimivic]

Well here is my interpretation of the konig arch
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1558_%28Small%29.JPG
:? What do you think?
Side skirt
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1560_%28Small%29.JPG
Also had custom door skins turned up this week
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1559_%28Small%29.JPG
They are longer by 100mm and smoothed so I can put any handles I want into the doors. I think they are going to be really good fun to fit and make right. Not looking forward to it. I have to finish the insides of the doors first and get the window winders and CL motors working. The door cards and sound system are developing
http://www.16vminiclub.com/gallery/albums/userpics/DSCF1562_%28Small%29.JPG
I have a full Morel Elate 9/5/supremo speaker set. Which will be as overkill as the rest of the car. The doors will be quite heavy but the rest I'm aiming to be as light weight or removable as I can.

[strudel]

Paul,
Two comments from me.

I still believe the front bumper surface should be a bit wider and flow more into the arches. Reason is the MINI has a more subtle change from the bumper to the arch giving it a more blended look. I know your car will be wider as well. Mind, that is just my personal taste talking here. Comparison with a typical front. Not that you necessarilly want to have a typical style.
http://www.16vminiclub.com/gallery/albums/userpics/2006_0120_163929AA.JPG

The side skirt could possibly flare out further in the rear to match the arch width. That seems to be somewhat of a standard on side skirts. Front could possibly be the same. I have a comparison picture for you. This is Jev's but I don't know if the width of the arch is the same. JS
http://www.16vminiclub.com/gallery/albums/userpics/2001_0102_044937AA.JPG

[Minimivic]

Jerry,

Thanks for the comments.
The arch bumper thing is personal preferance, im still trying to break the mould of zeemax kitted mini as they are all the same (mivic included). I'll carry on down the road I'm going and see what I feel like when its ready to paint.
Side skirt is a mock up and will be blended at the front and back to match the arches, I made it just to see what size and shape looked good on the car.

[strudel]

im still trying to break the mould of zeemax kitted mini as they are all the same (mivic included).

I hear you. You obviously have too many of those across the pond to look at. We have virtually zip in my neck of the woods let alone many Minis. Good to hear the side skirts will flare out as that gives a better line.

If I ever get the van conversion back in gear I will have to do some magic with the rear arches as I have in mind to put a rad on each side with an intake of some sort. That will leave more room in the front and a very slim possibility of a turbo with some strange piping to make it stay within the round nose. JS

[BigAndy]

Any new progress with this? the speed you work at it must be nearly finished?! :D

[Minimivic]

Any new progress with this? the speed you work at it must be nearly finished?! :D

Struggling with bodywork and pattern/mould making at the moment.
Windscreen is also holding me up.
Doors are still a sore point :evil:

Otherwise engine is out and prepped ready, wiring is getting there, fuel tanks are in and connected.

[strudel]

Paul,

I posted a question about Lexan on another site. This might interest you. This the url for the complete thread. JS
http://www.redpepperracing.com/forums/index.php?showtopic=27113&st=0&p=273295&#entry273295

QUOTE(strudel @ Jul 11 2006, 10:50 AM)
Anyone here know if there is a special type of Lexan or anything similar that is used for headlights? I need something that will not scratch easily. I have some Lexan sheets at home but after playing with them a bit they get damaged very easily.

The type that the automakers use seem to work very well. I wonder if it is readily available or only for the automakers? JS

Here are some of the replies:

Have you tried McMaster-Carr: http://www.mcmaster.com/

...search on polycarbonate...and/or try TAP Plastics: http://www.tapplastics.com/info/polycarbonate.php? ...they have Abrasion Resistant poly (AR)

Also search for 'Mar Resistant' (i.e. MR) Lexan or 'Formable Mar Resistant' (i.e. FMR) Lexan. I believe FMR Lexan is used for windshields in stock cars.

MarGard is the way to go.
I Participated in a demo at the INDY racing products show. I tried to scratch Lexan Margard with mega coarse steel wool and could not scratch it.

There are racing suppliers that have Porche, Trans-am, GT1, stock car windshields made out of the stuff. They said that you can run windshield wippers on them and it won't hurt.

[kb58]

There are racing suppliers that have Porche, Trans-am, GT1, stock car windshields made out of the stuff. They said that you can run windshield wippers on them and it won't hurt.

The pros only use it for one race and throw it out... A street car is a different story.

[Minimivic]

Been working on the doors this weekend.

I have used metro electric window mechanisms and made them fit the extended mini doors. Its a lot harder than it looks :? But works well and are quite fast. Now I have the templates for the door glass so can order that.
http://www.16vminiclub.com/gallery/albums/userpics/Car_misc_027_%28Small%29.jpg

[olsson_richard]

Impressive work! :) I was wondering, how the window mechanism comes out if something malfunctions in the future? Could be hard to repair though thoose holes? Is the plan to weld the door skin on later?

/Richard

[Minimivic]

The mechanism comes out of the larger hole at the bottom and will be maintainable when the outer skin is on. The custom outer skin will go on last when I am happy with everything else. Clearance has been a big issue with only mm's to spare in places, I will also need a removable section of runner at the front to get the window in and out.

[strudel]

Paul,
Since I plan to put in electric windows in the 61 van someday I need to pick your brain a bit. I can see how a mechanism is to be placed inside to work. My concern with the installation is more so with what to use on the door skin area on the inside and out. Normally there is a steel/rubber molding that the glass goes up between and basically keeps the water out.

What have you got in mind to use for that? I'm sure there are pieces one can find that are long enough but cutting them to fit and look good is the concern. What have you got in mind to use in this area. Obviously your doors are 10 CM longer and you can't use oem stuff.

Also since my doors are the slider type I would have to be able to cut out any material beteen outer skin and inner side in order for a window to go up and down properly. Or would I have to cut some material off another car and then weld it into place to work properly? Any suggestions would be of help. If you don't want to elaborate here just send me an email.

Thanks, Jerry

[Minimivic]

Jerry,

I will be using the weather strips from another Rover, mainly because I want them to be black. The standard mini ones will still fit as the glass is still standard length (just a different shape). Once I have worked it all out I'll let you know.

[strudel]

Paul,
I don't know if you have read this thread but it has info for custom made glass in Holland. Jerry

http://www.16vminiclub.com/forums/viewtopic.php?t=6658&postdays=0&postorder=asc&start=0

There is a shop who makes glass for oldtimers.

Dk glas in alphen ad rijn................................

I already phoned with them about glass. Before i begin with the chop.

U can choose your glass. Dark, blue, copper, green, etc.
They have hard glass for doors, side windows.
And dual layer glass for the back and front window. It's not cheap but they do a good job, i have seen the glass on the car of jeremy.

They want the car when they make the glass, so now i first complete the car. Completely running, sprayed, tuned and then the glass.

[strudel]

Here is a link. JS The site is www.dk.nl for the custom glass.

[buljac]

Wow... Nice work you are doing.

I whant a Mini 4wd to and I am planing to use the suzuki setup.
But this is just over kill. I think I'l go and hide now....


Keep up the good work.

[Remspoor]

Hi,

How it's going with the window rubbers? Have u found some?

Nice build................................

[Minimivic]

I now have the custom windscreen but it doesnt fit. :evil: . But it will fit with a small alteration to the glass surround :D . When thats done It will be full steam ahead to get this done :twisted:

[MattG]

we need pics paul !!

Matt

[bodgeit]

you the man! :twisted:

[pob]

With such a big area of low down frontal bodywork you may have to put vents in to feed air to cool the brakes :?: :?: But I suppose that depends on how hard you're going to drive it or is that the answer to my retorical question :twisted:

[Minimivic]

Its been a while with little or no progress. The windscreen and door problems are coming to an end. The rear screen if fitting well now so just need to get a new screen cut to fit correctly. The front is a fucking bitch still, but we wont go there at the moment. It look like I will have to make a new front windscreen panel to fit the window them alter the car accordingly :cry: (Roof/bonnet/a pillars/etc). Note cracked screen in pic :lol:
http://www.16vminiclub.com/gallery/albums/userpics/Door_006_%28Small%29.jpg
The extended doors are coming on well now with the new skins spot welded on today. The skins are custom 1.2mm steel skins to my spec.
http://www.16vminiclub.com/gallery/albums/userpics/Door_002_%28Small%29.jpg
http://www.16vminiclub.com/gallery/albums/userpics/Door_003_%28Small%29.jpg
A few other pics http://www.16vminiclub.com/gallery/thumbnails.php?album=597

pob,
The front will have ducts to cool brakes and provide air to the turbo. As for how hard I drive, would I be building a 300+HP quattro mini just to look at :? . This car will be used on a daily basis and driven hard. it will also do track days when I get time.Depending on handling etc I am also aiming for 430hp when big turbo is fittted.
HTH[/img]

[pengy666]

so what percentage is mini you reckon?? it looks sweet as f**k man i love it!

[Minimivic]

so what percentage is mini you reckon?? it looks sweet as f**k man i love it!

No minis were sacrificed in the making, just a few heritage panels :wink:
But to answer the question maybe 10-15% of it has mini background.

[pengy666]

thats cool man but it looks at least 100% mini tho, compared to a bmw its a 1000% more of a mini!!

[Herman]

Out of interest, where'd you get the TT donor from in the first place?

Did you get a rolled one?

(Even so, can't have been cheap (Not that this strikes me as a "budget" project by any stretch of the imagination!!))

[Minimivic]

Been making things with fiberglass recently, very time consuming and messy but I now have some finished panels to go on the car.
A few pics in gallery if your interested http://www.16vminiclub.com/gallery/thumbnails.php?album=597

Dash should be made by wendesday.
Start of mould
http://www.16vminiclub.com/gallery/albums/userpics/moulds_030_%28Small%29.jpg

The bonnet front arches and front bumper should all be ready this week for mould making. I finally feel like progress is being made, its been a very long time pattern making the panels to the standard I want. The ABS bonnet and wings I used took 2 days work on the areas around the headlights to make then right. I think the bonnet alone has taken a month solid of work :twisted: and not finished yet as I have the inside structure to do yet :?

[Geehawk]

As usual this is all VERY impressive 8) 8) 8)

What exterior door handles are they ??

Any more thoughts on colour? Wild or Mild ... or is that a daft question :lol:

[Minimivic]

As usual this is all VERY impressive 8) 8) 8)

What exterior door handles are they ??

Any more thoughts on colour? Wild or Mild ... or is that a daft question :lol:

Door handles are Metro :oops: i was going with Audi A3 but they were too deep.

Colour, we are open to suggestions. Amanda wants mild, I want wild :lol:

[pengy666]

I might be able to get hold of the audi colour swabs for you to have a look at!

[XEValver]

Focus ST orange is a winner

not many around with that colour on at the mo, what with it being so new

[BassAddict]

How about a hot rod style cnady apple red !! :) Hmm, second thoughts I dont think it would look right.... How about a really dark metallic emerald green type colour ?
As for the latest pics - very impressive !!! I really dont understand this whole mould making process - really must read up on it sometime !!! Keep up the good work Paul :)
Rich

[XEValver]

candy apple red has been seriously over done! its THE colour for Boyd and the Pimp my ride lot

[mininut]

Whatever the colour, I'm sure you'll make it excellent :D

Good job matey.


M.

[Geehawk]

Metro handles, I did wonder .... I have kept my old Metro doors as one day I wanted to try and fit the handles .... looks worth the effort.

Doubt I'll ever get round to it, but hey :lol:

As to colour. I actually think it looks rather nice in grey :oops:

[Minimivic]

Been making the bonnet and wheel arch moulds this week, I should have finished arches and a sample bonnet by next weekend.
Bonnet mould
http://www.16vminiclub.com/gallery/albums/userpics/DSCF2506_%28Small%29.JPG
Next is the roof mould so things are progressing nicely now.

[Glenno]

Very impressive work Paul - the scale of the project certainly becomes evident looking at the extents you're gone too with just the bodywork.
Speaking of, (the fibreglassing) can you give a quick run down of the steps carried out and products used for making a complete panel, from a pattern.....the pics are very good, but a wee description of the actual steps is what i'm after. Never really tried this sort of thing, and having some details from a bloke that is applying it well would be appreciated.

Cheers

Glenno

[Minimivic]

Very impressive work Paul - the scale of the project certainly becomes evident looking at the extents you're gone too with just the bodywork.
Speaking of, (the fibreglassing) can you give a quick run down of the steps carried out and products used for making a complete panel, from a pattern.....the pics are very good, but a wee description of the actual steps is what i'm after. Never really tried this sort of thing, and having some details from a bloke that is applying it well would be appreciated.

Cheers

Glenno

Was planning on a little DIY guide at some time in the future. maybe on the bumpers or other fairly simple units.

[Minimivic]

This wqeek I finished the bonnet and made it all fit. there are some issues to iron out but basically happy.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF2556_%28Small%29.JPG
This picture shows the bonnet and arch/A panel fitment. Im well pleased with how this turned out as it was a very complex area.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF2557_%28Small%29.JPG
I should get the front bumper finished and moulded this week so that will be the front end complete (except for some minor details) and ready for paint.

[jimfai]

that fits better than a factory mini fender, great work, look forward to seeing it completed. jim

[XEValver]

that is phenominal!

those shut lines are awesome!

[BassAddict]

Stunning work Paul - you should do training days teaching people about making mould and f/g parts - very impressive indeed !!!
I too can't wait to see this finished !!! :)
Rich

[MiniManiac2001]

Wow! :shock:

Them panel gaps are simply amazing, I can't WAIT to see this thing completed, so c'mon hurry up! :lol: :P

Scott

[evolotion]

i was always amased at the attention to detail on mivic but this ones on another level! I only wish i had the patience you appear to have :lol:

[mikie]

Are you anything to do with the boat building trade as the techniques are very similar?
The car is looking amazing and i cnt wait to see it in the open with some colour on it.Keep up the good work its inspiring.

[Minimivic]

Had the car outside for the first time today.
Its the first time I've been able to see the car as a whole, not sure if I like what I see now :?
http://www.16vminiclub.com/gallery/albums/userpics/moulds_045_%28Small%29.jpg

Comments please :wink:

[JoBu]

Good work Paul! 8)

Looks good, but i dont think the front arches look right, the way they curve in towards the wheel at the front. Also think it would look better with wheels that had more spokes.

Hope my comments welcome,

Josh

[strudel]

Hi Paul,

Considering what is lurking under the body it looks pretty good. My personal taste is different so my comments will be biased somewhat. I know you didn't want the flares and front bumper to look like a Zeemax clone but I believe the front bumper should meld into the wheel arches which from the front may soften the look or possibly make it look even meaner. The arches are obviously well done. Again I think the lines are a bit harsh and could be sloped up a bit more to soften the line.

From the side, the front/bottom of the arch appears too broad. Maybe that's why I think molding it into the bumper would create a better line.

Can you post a couple more views? All in all I think you have done a great job with this project. It's like a concept car and opinions will be quite diverse.

Jerry

[ed4ran]

The only bit that seems a little weird to me is the sharp corner on the front of the arches, i think it needs to be rounded.
But also I think once its all in one colour you wont notice certain bits as much and it really will just look like a normal mini with bit wheels!!!
:lol:

[mikie]

My hat is off to you because it takes a brave person to question themselves after that much work!
I agree that the bottoms of the arches are a bit abrupt but other than that it looks well nice.All looks well in proportion.

[mininut]

It's bound to look different isn't it!! :D I think it'll look even more different once its all in the same colour, be that primer or paint.

Couple of things i noticed more than anything were that roof line above the front screen, and also the wings and bonnet seem very flat around the middle, maybe a little lift in that sort of area would soften the frontal area. Could you add slithers of foam around there just to see if that would do the trick?

Looks very very impressive though.

M.

[Andy_S]

Wow!

Why couldn't the BINI have looked like that?

That's an unbelievable job & I can't wait to see it finished. I think the bottom of the arch will look way less flared when the front panel is the same colour.

What colour do you have in mind?

Any chance you could park you Mini next to it for comparison?

Andy

[Minimivic]

Thanks for the kind words,

A few things are still not finalised so will be addressed in due course.
Jobo, wheels are temp ebay cheapies and will not be on the finished car
Jerry, I like the arches but agree they need changing slightly (2 weeks of moulding later :cry: )
Maz, I don't get the comment on the screen and roof line, I think its the picture but correct me if you see the same in new pics.
As requested
http://www.16vminiclub.com/gallery/albums/userpics/moulds_047_%28Small%29.jpg
http://www.16vminiclub.com/gallery/albums/userpics/moulds_042_%28Small%29.jpg
Let me know :D

[noisymini]

Have to say I'm pleasently surprised!

Think it looks pretty good and with paint and new wheels it will look even better :D

Don't think i'd have the patience to do all that bodywork and panel making.

I see the roof line thing. The gutter isn't at the same level all way round, it curves up above the windsceen and the shape at the front looks a little strange. I suppose thats down to having to fit the donor windscreen though?

Toby

[MattG]

my wife said she like it , kind of cute ! .. and likes the front wheel arches.

hope that helps ...

[Minimivic]

The roof gutter issue is on the list to alter, Its actually a contour change thats difficult to get out, but I can improve this when the roof comes off again.

[Smurfy]

Im really impressed with what you have done with it!!!

If you want anything photoshopping to see what it looks like , give me a shout and I will have a go.

[mininut]

Looks like you already spotted the roof line I was talking about. When are you expecting to get it in the same colour?

M.

P.S. Damn fine job man.

[strudel]

Paul,
Found this in some of my body kit pictures. Looks similar in style for the arch size. This is what I kind on meant with the front bumper. It integrates it a bit more and the largeness at the bottom of your front arch would disappear. This would be a pretty mean look for you. Obviously it would have to be massaged for your application to look the right proportion, etc. Just a thought FWIW. Jerry

http://www.16vminiclub.com/gallery/albums/userpics/RC1a.jpg

[Minimivic]

:idea:


Well the front arches need altering anyway, and the front bumper isnt even made . :idea: :twisted:

[Minimivic]

Following on from a few comment that have been made, I have decided to remake the roof :shock: The reasons are the roof line is not quite right and I wouldn't be happy with it as is.
So more delays :(

If you look on page4 and llok at the front part of the roof you will see what I mean. I am now lowering the front of the roof by 30mm tapering to nothing at the back. Will take a pic on friday to show what the difference is like.

[pengy666]

Do you know what I reckon you should plumb in the new shape beetle headlights I really think they look like a modern style mini light (sort of)?

what you think?

[noisymini]

Do you know what I reckon you should plumb in the new shape beetle headlights I really think they look like a modern style mini light (sort of)?

what you think?

Thats been done. A company who build other stuff like subaru quad bikes do a v8 mini setup. Space frame, front engine, rear drive with the body being extended in length and width.

It was in one of the mags a while ago and they've got a website but can't remember the company name else would find a pic and post it.

Dunno if they would be right for Pauls build though.

[mooncat]

The roof looks a bit fussy with the roof seem in place, but still very impressive non the less.... will be a beast when done....

[pengy666]

Hey minivic hope you didnt mind but I had a play with paint shop but please forgive me as I aint good with it,

Basically I trimmed up arches and made look a little more natural

I think it gives a more mini look, I'm not saying it doesnt look mini but seeing as Its a lot bigger thatn a mini its hard to keep distingushed features so I trimmed it up

Hope you like it and it gives you an idea!


Before http://www.16vminiclub.com/gallery/albums/userpics/moulds_045_%28Small%29.jpg

After

http://www.16vminiclub.com/gallery/albums/userpics/moulds_045.jpg

[Minimivic]

Before roof alterations
http://www.16vminiclub.com/gallery/albums/userpics/moulds_045_%28Small%29.jpg
New sleek roof line
http://www.16vminiclub.com/gallery/albums/userpics/car_014_%28Small%29.jpg
Front has been dropped by approx25mm to improve roof line, rear is the same as before.

Pengy, thanks but no thanks :lol: arches are being altered but no by that much.

[noisymini]

8)

Looks good to me. Nothing 'out of the ordinary looking' which is what i guess you're after. Well as far as the roofs concerned anyway :wink:

Think i like the arches the way they are though maybe the front edge is a bit large. Really like the way they curve back round the bottom half of the wheel, kinda touring car style. :D

[Swiftmini]

Yes very nice

[noisymini]

Found it.

The new VW headlights used on Mini

http://www.lazareth.org/vignettes/mini_v8.jpg

http://www.lazareth.fr/

Irrelevant I know but it was bugging me till i found it :oops:

[Minimivic]

I hate it when people give me ideas that I quite like :evil:

[Geehawk]

Roof is looking great.

I think those lights are quite cool 8)

[evolotion]

roof is looking perfect now mate :)

[strudel]

pengy666
I have a challenge for you since you know how to photoshop. I would be very interested to see you take the front bumper on the Ford picture I posted above and work it into the Minaudi's arch so the bumper matches the outside edge of the arch flare. More interest to me than maybe anyone else. If you have the inclination I would like to see how it looks. JS

[matt 1380]

pengy666
I have a challenge for you since you know how to photoshop. I would be very interested to see you take the front bumper on the Ford picture I posted above and work it into the Minaudi's arch so the bumper matches the outside edge of the arch flare. More interest to me than maybe anyone else. If you have the inclination I would like to see how it looks. JS
_________________

And may be add some colours?

[mininut]

Roof looks right now. Good job.

hmmmm pretty lights....


M.

[pengy666]

:oops:

I wouldnt say I knew how to photoshop!

But when I was doing that piccy I thought aout that!

But I'm up for a challenge! :P

[Geehawk]

I was bored :)

http://www.16vminiclub.com/gallery/albums/userpics/minaudi1.jpg

But not bored enough to tackle a colour change :lol:

IMO those lights make the front end look shorter.

[Minimivic]

Nice one G :lol:

A little less angle on them would be nice

[mikie]

Those headlights need to be done they look awsome!

[Swiftmini]

yep that works

bumper looks good like that also

[minja]

IMHO the angle of the headlights needs to match the angle of the windscreen in order for the look to be more integrated...
:? :P :)

[strudel]

Bumper works for me but the headlights have to go! One part of the charm of the Mini are the headlights and the classic look. I thought about modding in the new MINI lights but it was too drastic a change and took away the look. JS

[Geehawk]

IMHO the angle of the headlights needs to match the angle of the windscreen in order for the look to be more integrated...
:? :P :)

Well I could do that but then they would only light up the floor 2ft infront of the car :P :lol: :lol: :lol:

What vehicles had lights that were more vertical then ?? Old beetle, old porsche ???

[mininut]

Stop putting ideas in Pauls head, else he'll never get it finished! :lol:

m.

[Minimivic]

Stop putting ideas in Pauls head, else he'll never get it finished! :lol:

m.

Probably wont anyway at this rate :?

[fbm-spec]

Fantastic !!! your talents are wasted paul.

Can't some of you bored ' photoshop addicts' colour it in for us , so we can all see what it will look like when finished.

:D

keep up the excellent work , it's amazing .

[Minimivic]

A little update after so many people keep asking me how its going. Well the truth is very slowly and getting fed up with waiting for people to do there part. (if anyone who's good with bodywork and need some money please contact me) :lol:

Well the direction of progress has changed this weekend :? not sure if its a good change or not yet. I decided to get the engine bay prepped and painted ready to final fit the suspension/engine/wiring etc in the engine bay and bulkhead areas. I am so far behind with the bodywork that I wanted to move the project forward in other areas so that's what I decided to do :lol: . Lots of sanding and cut hand later the engine bay went into primer and then this morning I painted it gloss black. Before anyone asks no the cars not going to be black (haven't decided on a colour yet). But I had to choose a neutral colour that would go with the black engine bay parts as well as the carbon detailing so black it went.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF2764_%28Small%29.JPG
http://www.16vminiclub.com/gallery/albums/userpics/DSCF2778_%28Small%29.JPG

Im also starting work on the engine getting it ready. I have a set of uprated H beam conrods and some stainless/inconel valves ready to go in. I'm getting a stage 3 clutch ready and will be making the turbo manifold in the next few weeks. :twisted:

[XEValver]

awesome.

thats a huge engine bay :shock: :lol:

just one question though; how come you making a manifold?

and also, what sort of power are you hoping to run?


(ok i lied....two questions!)

[Swiftmini]

Good choice of colour, also i like the split screen conversion :D

[Minimivic]

awesome.

thats a huge engine bay :shock: :lol:

just one question though; how come you making a manifold?

and also, what sort of power are you hoping to run?


(ok i lied....two questions!)

Im swapping the K04 turbo for a garrett GT30R :twisted: looking towards 400hp :twisted:

[XEValver]

ah cool cool.

did you consider the IHI route?

with a VF22, a rebore to 1900, JE forged pistons and rods, motech mangement, and large port head running 1.65bar, 430ish horses at the flywheel is attainable 8)

[minja]

It has been a couple of months since your last post... any progress since then?
You always seemed to make extraordinary progress in the past. I hope that you have not run into trouble. This is probably the most interesting project going on and I am certain that I am not the only one who is curious.
I hope that you are having good luck.

[Minimivic]

My workload at the moment is very high, Im doing 7am to 11pm most days so no time to do the project.
Ive found a guy to help me get the car to paint stage so that will help, he started last week but has gone on holiday this week :?
All in all slow progress but still progress :D

[minja]

Sorry to hear that work is taking away from the project. Here are some words to live by that you might find useful:

"Work's okay for passin' time, but it's a poor way to make a livin'."

I saw that picture of the Corvette engine that you have in your gallery. I thought that you might enjoy a few more pictures of a Corvette engine... wrapped in red:

http://i171.photobucket.com/albums/u282/minja1100/Miscellaneous/JHSII_MOGVETTE_19.jpg
http://i171.photobucket.com/albums/u282/minja1100/Miscellaneous/JHSII_MOGVETTE_30.jpg

http://i171.photobucket.com/albums/u282/minja1100/Miscellaneous/JHS11_MOGVETTE_16.jpg

http://i171.photobucket.com/albums/u282/minja1100/Miscellaneous/JHSII_MOGVETTE_35.jpg

Trouble is, I probably could own one of those with the money that I have in the Mini!

[Minimivic]

Been a while, not a lot happening as too much work to do. :evil:

Been working on the engine, and manifold for the turbo :twisted:
http://www.btinternet.com/~paulsparkes/DSCF3113.JPG

More here http://www.btinternet.com/~paulsparkes/minaudi_engine.htm

Hope to get more time in the next few weeks :?

[Minimivic]

And before anyone says it looks like it may leak, I am aware there are a few pin pricks to fill in :lol:

[PaulC]

That is a work of art Paul. Very nicely done. Are they the same length?

Paul

[Minimivic]

That is a work of art Paul. Very nicely done. Are they the same length?

Paul

Almost, about 60mm difference (shortest to longest)between from what I can measure

[minja]

Your pursuit of perfection is inspiring...
I figure that you only have about another 100 hours of tedious welding, meticulous grinding and exhaustive polishing to go before you will finish the manifold!
Your grandchildren are really going to love this car!
(Believe me, I know the feeling... my daughter now plays field hockey in high school - I was holding her in my arms, giving her bottles and changing her diapers when I started my Mini project!)
:wink:

[Minimivic]

Spent the last few evenings building the new downpipe, all welds are purged and can be seen in second pic.
http://www.btinternet.com/~paulsparkes/DSCF3136.JPG
http://www.btinternet.com/~paulsparkes/DSCF3137.JPG
http://www.btinternet.com/~paulsparkes/DSCF3140.JPG

[DarrenW]

Any updates Paul, its been months :cry:

[Minimivic]

Be patient, I wont be giving up on this :lol:

Manifold is finish welded now and will be off to ceramic coat soon. Lots of fueling and clutch parts are coming in from the states. My brakes are nearing completion when I get them sorted I'll post pics. Adam is kindly doing some machining for me to sort the rear suspension out. Bodywork is still a complete nightmare, but I have just ordered the filler primer so that will be going on soon.
Patterns Left to make are the rear bumper (almost finished) boot lid (half finished) rear arches (need adjusting to suit rear bumper then finishing)
Then when I'm happy all the carbon work will be done, Im spending the Mivic money like water at the moment.
Pics will be posted on my updated site whats why the pics dont work here
http://www.btinternet.com/~paulsparkes/

[Minimivic]

Some progress recently :lol:

Lots of bits back from powder coating and more fiberglass items are made. The roof mould will be made over the next few days. Rear bumper mould was done today and bootlid will be done this week if all goes well.
I have fuel and engine monitoring items coming in from the states this week.
http://www.btinternet.com/~paulsparkes/images/Minaudi/Moulding/Moulding30.JPG
http://www.btinternet.com/~paulsparkes/images/Minaudi/Moulding/Moulding27.JPG
My turbo setup is almost finished, oil and water lines are now complete but the manifold need facing and ceramic coating before it can go into car.
http://www.btinternet.com/~paulsparkes/Manifold19.JPG

And suspension arms are now finished
http://www.btinternet.com/~paulsparkes/images/Minaudi/Drivetrain/Suspension1.JPG
And I've done more work on the dash area.
So ots happening and I have motivation to get this finished so I intend to up the pace of work whenever I can.
I need to find somewhere that does custom handbrake cables and order some exhaust components for my custom rear exhaust which is quite complex but should be quiet and unrestricted :twisted:

[XEValver]

NICE! love this build! impressive work!

speedycables for the handbrake cable :wink: Had the ones for the hot rod made by them :)

[BassAddict]

Excellent - nice to see things getting back on track Paul - wish I could say the same for myself !!!! :) Can't wait to see this car in the flesh as it were 8)
Rich

[strudel]

Paul,

Looks great since I saw it last. That manifold looks just awesome. Did you end up doing the control arms yourself or farming it out? JS

[Minimivic]

Paul,

Looks great since I saw it last. That manifold looks just awesome. Did you end up doing the control arms yourself or farming it out? JS

Thanks Jerry,

The control arm bushes were made by a Guy on the forum (Adam), who was very helpful. I need a few other bits done so he will be my first call.
I'll try to keep this upto date a bit more if I can, but my work load is heavy at the moment and spending the rest of the time I have out in the Garage.

[Aband]

Looking smart. anymore news on the sensers thread? or did you get it done else where? just let me no if you need anything else doing.

cheers

[Minimivic]

Looking smart. anymore news on the sensers thread? or did you get it done else where? just let me no if you need anything else doing.

cheers

Yeh got them sorted at a local shop M12x1 tap was a bitch to find :lol:
Thanks for the other bits you did it worked out a treat. :D

[Minimivic]

Busy week at work so not as much done as I'd like.

Custom swirl pot made by GRS motorsport is now in position, it sits above the rear subframe. I have also fitted the rear subframe and new suspension arms.
http://www.btinternet.com/~paulsparkes/images/Minaudi/Drivetrain/Swirl_Pot2.JPG
You can also see the fuel tank and heat sheilding for the tank.

Rear bumper sample turned out good and the roof mould was finished today, so I'll soon have a sample of that too.
I also made a mock up handbrake cable ready to send to speedy cables.

See what tomorrow brings, maybe start on the finishing of the doors. :D

[mincento]

Was a big fan of the MIVIC project but your new one really is something else and will be undoubtably quick :D

out of interest would i be correct in saying tht the rear plate recess in the bootlid is from a peugeot 206?

good luck with the build and do keep posting the updates

wayne

[Minimivic]

out of interest would i be correct in saying tht the rear plate recess in the bootlid is from a peugeot 206?


No sorry its a BINNIE bootlid, (hangs head in shame) :oops:

[mininut]

No sorry its a BINNIE bootlid, (hangs head in shame) :oops:

and so you should... :P

M.

[matt 1380]

No sorry its a BINNIE bootlid, (hangs head in shame) :oops:

and so you should... :P

M.

Now don’t get me wrong I’m loving this build and wanting too see the end result .
Are you honestly saying it’s taken till now too see the binni resemblance? From the early pictures it didn’t seem very mini just very Audi (but what a surprise with its make up) and as the project continues the more it looks like a binni. (my opinion) However it is seen there is so much quality engineering and fabrication gone into this project that it makes it so outstanding.

Keep up the good work, I can’t wait to see it finished, so have you finalised a colour scheme or is it still too far away. From the pictures it almost looks like it’s complete. What are your plans for the car? Drag strip? Show car? Etc?

[Minimivic]

The intention was for it NOT TO LOOK LIKE BINNIE :lol: but if thats the way you see it then thats fine by me ( I secretly quite like them :oops: ).

Colour scheme is not fully decided but I will keep that under my hat for now. :wink: Any ideas welcomed

Car will be a fun toy, but will do track days and drag etc too.

[matt 1380]

The intention was for it NOT TO LOOK LIKE BINNIE :lol: but if thats the way you see it then thats fine by me ( I secretly quite like them :oops: ).

Colour scheme is not fully decided but I will keep that under my hat for now. :wink: Any ideas welcomed

Car will be a fun toy, but will do track days and drag etc too.

I see you are keeping the colour scheme very top secret, I cant decide why this is, im dying too find out, I also like too see how the interior is doing too. I hope my previous comment wasnt taken te wrong way Im totally loving this buid, I think its fantastic.


Hurry hurry hurry :P

[Minimivic]

The intention was for it NOT TO LOOK LIKE BINNIE :lol: but if thats the way you see it then thats fine by me ( I secretly quite like them :oops: ).

Colour scheme is not fully decided but I will keep that under my hat for now. :wink: Any ideas welcomed

Car will be a fun toy, but will do track days and drag etc too.

I see you are keeping the colour scheme very top secret, I cant decide why this is, im dying too find out, I also like too see how the interior is doing too. I hope my previous comment wasnt taken te wrong way Im totally loving this buid, I think its fantastic.

Hurry hurry hurry :P

I have some colour ideas, but some I'm not allowed (remember I wasn't allowed yellow on Mivic). It will be a very simple but effective colour. Lambo orange pearl has been suggested, but I'll probably stick to an Audi colour to continue the theme.
Nothing on this build is taken the wrong way by me, Its very different and we all have different ideas. I've had to make some decisions based on what works for the car. Obvious;y I want it all unique which is why some ideas are not published yet :lol: .

My work is 6am to 8pm most days at moment with paper work in the evenings so time is short. But I do have my pattern maker finishing the roof and bootlid moulds today. I may give myself some time over easter (£400 of fuel components on way so christmas is early)

[qwiknik]

"probably stick to an Audi colour to continue the theme"

I think Nimbus Grey Metallic with a tobacco coloured interior looks wicked on the TT.
Would look brilliant on Minaudi with a black roof too!

[Minimivic]

Not a great weekend :cry:

No fuel bits tuned up
Only a few exhaust components came
The roof mould has a problem (should be able to get over it)
Bootlid mould is done and sample lid should be out tomorrow so thats a good point.
I still havent got manifold back, so cant get on with engine and fitting that.

Lets hope this week will be better.

[matt 1380]

Could it be the ank hols delays ?

[Minimivic]

Could it be the ank hols delays ?

What gets me is that poeple say " yes sir its in stock" so I order the fuel pump on sunday evening. I then phone on thurday after not receiving pump and they say they dont stock them and have ordered it :twisted: I could have ordered from elsewhere. If Id had pump I could have reasembled the whole rear end of the car this weekend.
Some other items were ordered at the same time as I ordered things from the US. The american items were here a few days ago. No sign of the UK goods :? .

[Glenno]

As someone who has spent over a year dealing with your yester-year banking system and a postal system that might only just rival that of a third world country 25 years ago, I can only sympathize with you. Customer service in the UK is non-exsistant and left me and my partner both steaming on many occassions. :evil:
We had a fab time there in the UK, but somethings just frustrated the heck out of us..........

[Minimivic]

Sample roof and bootlid are now fitted and look good
http://www.btinternet.com/~paulsparkes/images/Minaudi/Bodywork/Bodywork53.JPG
My manifold came back from being faced so I have done the EGT sensor and made sure all that fits again. The downpipe still needs a connection to the dump tube so will be doing that this week before it all goes away for ceramic coating
Also done some work with fueling and heatsheilding
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/Fueling1.JPG
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/Fueling2.JPG
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/Manifold22.JPG
As you can see its all a bit tight back there :lol:
Quite happy at the moment but still too slow on the progress for me.
Hopefully I'll get my fuel pump this week and get the back of the car together again.

[pengy666]

If it ever needs an MOT I will be honoured to MOT it for you!

I am not bias honest!

I have a very good reputation where I test, For being completly thorough and honest.

I do the same test each time and every time!

Its a very nice Job mate!

[Minimivic]

Just a quick update, and to show my manifold off a bit.

Custom made (by me) very nearly equal length tubular manifold.
T3 gt3071r 0.63 bottom mounted (just to be different)
Tial 44 external gate
Custom 3" downpipe, and 44mm dump pipe
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/Manifold27.JPG
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/Manifold25.JPG
The sensors are stock EGT first, then stock narrow band, then wideband for my zeotronics, the main EGT is in the collector at the top right in the middle.

Aermotive FPR, BBM rail (had to reverse it to fit STD position intercooler pipe, and 630cc injectors.
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/Fueling3.JPG

With workimg away for 2 months, then getting married and going on honeymoon things have been a bit slow on minaudi front, but I'm back now and raring to get on again. :lol:

[jasonb89]

awsome work on the manifold,looks amazing! just about to start work on mine and if its half as good as yours ill be over the moon.

keep up the good work!

[K_2Konrad]

someone is gaining on you with similar project
http://img265.imageshack.us/img265/5384/dsc02289cl2.jpg

[MattG]

yep , looks similar.

[mininut]

am i seeing double :lol: :lol:

[The Mighty Mallott]

Spitting image, makes minaudi look a bit erm shoddy :P

[K_2Konrad]

but it's keeping orginal mini size

[Marcus Nordblom]

It´s a clone!

[BassAddict]

someone is gaining on you with similar project


Have you any photo's of it, rather than of a mini thats absolutely nothing like minaudi? If it were my car, I'd be seriously offended by that claim - minaudi is surely the least similar mini to yours on this entire forum, and I know which I prefer (the one that looks road worthy incase you wondered!!).....

[XEValver]

i'm pretty sure thats not HIS mini Bass Addict, but yeah i agree with what you said!

[Minimivic]

someone is gaining on you with similar project


I'm not in a race to finish before someone else. Anyway if someone was stupid enough to do a project like mine then good luck to them. :lol:

May do some updates at weekend, fuel system is nearly finished now. New clutch is on order so when manifold gets back from coating the engine can go in for he last time. That means the running gear is almost complete, I'll have everything needed to drive it when I get it running 8)
Still battling with bodywork though :evil:

[K_2Konrad]

good luck to you to

i never said it's race - just project with same engine

http://video.google.pl/videoplay?docid=9036134798025827661&hl=pl

[WISLER]

ALL I CAN SAY IS WOW :shock: :shock: :shock: :shock: :shock: :shock: ,i have see lots of sh*t but this is amazing.for the folk who do not know me yet i am wisler AKA Brett i am from SA.JUST LANDED ME A CLUBMAN that i am going to mod with a vw golf 16v i do not know if it has been dun yet :? but bro this mini it is 1 to look out for.Minimivic u must have spent a sh*t load of cash,but remember its not about the mony spent its about the enjoyment of spending it :wink: your mini gets 5 stars from me good luck with the build :wink: keep us up dated :D :D

[Minimivic]

The last bits of the fuel system at the back of the car went in last week. Now I can get the rest of the suspension back in.
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/Fueling7.JPG
Stock audi pump feed the swirlpot then the gravity fed Bosch motorsport 044 pump feed the fuel rail.
Clutch got installed last night, its a specclutch.com stage3+ full face carbon metallic disc with lightweight steel flywheel.
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/clutch.JPG
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/clutch5.JPG
Manifold should be back this week from ceramic coating, so then the engine can go in and stay there :lol: Last few bits to the drivetrain are coming together at last.

[Swiftmini]

project looks like its going well :) also saw mivic at riv run, still looked great. def 1 of the 3 cars there worth photograph. LOL.

I have fed swirl pots with high pressure injection pumps before and every time the pump burnt out after a day or so. I swapped to a low pressure facet red top and never had a problem since.

I had the fuel rail return going back to the pot and acreturn from the pot to the tank. this way you recycle fuel in the pot and the low pressure pump just tops up the pot.

I think the problem was the injection pump just keeps pumping regardless of pressure, were as the carb pump stops when its upto pressure.

cheers
kev

[Minimivic]

Thanks for the heads up.

The swirl pot has a return to the tank so any excess fuel just goes there anyway.
The fuel run is, Intank pump to swirlpot, then to Bosch pump which feeds the rail, the return also goes to swirl pot then the swirlpot returns to tank (overflow). It should work fine.

[Minimivic]

Coated Manifold and turbo went on last night
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/Manifold30.JPG
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/Manifold29.JPG

Just need to brace turbo and heat wrap the coolant lines :D

[XEValver]

yesssssssssss 8) l love it :D

i'm using those same hoses and unions for my oil cooler 8) absolute pain in the peach to get the hose onto the union but i was still unsure as to wether or not to use a hose clamp, i'd decided not to and glad to see that i'm not the only one :D :lol:



cant be long before the motor is in now surely?!

[Minimivic]

xe,

I did a test and i couldnt pull the hose off the barb and they are rated well above what I will need. The oil feed is a braided steel other wise all fuel and coolant lines are aeroquip push fit type.

All I need to do to get engine in is brace the turbo and finalise all the fuild lines and heat sheild them. Should be in by the weekend, wont be running for awhile but it a big step forward and lots of other bits can be got on with. :D

[strudel]

xe,

I did a test and i couldnt pull the hose off the barb and they are rated well above what I will need. The oil feed is a braided steel other wise all fuel and coolant lines are aeroquip push fit type.

Paul,
Could you provide me with a bit more in depth explanation about your turbo hoses? Brand,etc. Reason I ask is I am going to put the turbo on my CRX soon and would prefer a good set of oil lines for it. Are the two hoses in the picture for water or for oil? I suspect you have water and oil lines and they are water as you mentioned braided steel for oil feed. Thanks, Jerry

[evolotion]

in the pic above there for water, but i use the same hoses for my oil cooler run and there fine, but to be on a safe side i jubilee clipped them onto the barb as even though they felt very secure i was worried :oops:

[Minimivic]

Jerry,

The fittings and hoses are from www.speedflow.co.uk they are aeroquip hoses 200 and 400 series. Earls/goodridge and I think jegs also do similar.
The hoses pictured are collant low pressure and the oil return is the same, but the oil feed is a braided as its high pressure.

[Minimivic]

Downpipe and sensors went on along with heat sheiling for the coolant and oil lines. Motor is now in the car and things like driveshafts are now connected. need to order a few bolts for the prop and get some new gear linkage cables then all the other bits for the drive train can go in. Started to mock up the new intercooler piping (done this once but going BT means I'm doing it all again).
http://www.btinternet.com/~paulsparkes/images/Minaudi/Engine/Manifold33.JPG
Feels good to have some progress at last. :D

[MarkLD]

Looks fantastic Paul, what stage is the bodywork at now?

[Minimivic]

Looks fantastic Paul, what stage is the bodywork at now?

sortof getting there :wink: main issues I have are time and I need the windscreen people to come here agin before going any further. I'll call them again today. Drivetrain is progressing though so thats a good thing.

[K_2Konrad]

your engine looks ....perfect

[DarrenW]

your engine looks ....perfect

standard 1.8 - 160 goes like that

http://video.google.pl/videoplay?docid=2578704585442347681&q=mini+urbi+start&ei=7NdoSOtYj4CLAsyv4KQL

Can I ask why you keep posting someone elses mini on Minivic build diary? and trying to compare. Really dont understand what you are trying to achieve?

If you want please start your own build thread :? PM sent.

[Minimivic]

Last 2 nights looking at enginebay wiring. Think most is sorted now just rad fan problem and a couple of broken connectors to go. Placed an order with audi for some gear cables and bolts so drivetrain should be finished by the weekend.
Still no sign of the windscreen guys :cry:

[Minimivic]

Lots of work on wiring this weekend, also fitted the handbrake cables courtesy of speedy cables and another £90 dent in my wallet.

Most of the drivetrain is now complete, its just the bodywork to do and wiring to finish then get it running etc.

Still a long way to go. :cry:

[mininut]

Still a long way to go. :cry:

You'll probably be done before me matey :cry: :cry:

M.

[Smurfy]

I haven't looked at this for a while :shock:

It looks stunning 8) !

[Minimivic]

I'm still working on it. Recent activity includes the turbo recirculation piping, inlet pipes and the air filter.

http://www.16vminiclub.com/gallery/albums/userpics/DSCF3678_%28Medium%29.JPG

I now have completed:
Air intake to turbo
All charge piping
All coolant system
All fuel system except final wiring
Most of engine wiring.
Brakes including handbrake
Most of the rest of the drivetrain is complete (maybe a few bits to tighten)
I'm aiming for getting this started in the next few weeks, then concentrate on finishing the bodywork.
1 big problem I have is that the glass guys I have been dealing with have sold the company and I now need to find someone else to alter (cut) my screen :cry: Without this done I cannot get my roof or other bodywork finished.[/img]

[Minimivic]

The fiberglass part in the picture is the base to the airbox. The whole side will be an enclosed airbox made to look like a cosmetic cover. Should help keep induction noise lower too :lol:

[General Lee]

Any updates?

I've just read this start to finish and I'm amazed at the lengths you've gone to!

Lee

[Minimivic]

Not much for a while.

All pipework in engine bay now powdercoated and installed.
Wiring is well on the way
Clutch is bled and seems to work but it very light
Brakes are bled and appear to work
Engine oil is now in ready to start
Waiting for gearbox oil and other fluids to come.
Basically the engine and drivetrain are very close and near drivable, body work wise I'm still way behind and losing the will to live :lol:

[Minimivic]

Been working on the gutter this week. I wasnt happy with the way it all looked and the lines were not good, so before I get my roof made I have decided to cut the old gutter off and weld a new section on.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF3711_%28Small%29.JPG
http://www.16vminiclub.com/gallery/albums/userpics/DSCF3702_%28Small%29.JPG
I cut the upstand part of the old gutter off leaving the flat base, i then spot welded a new 15x15mm angle to it to form a stronger and better looking gutter, this also allows better gutter trim to be used. Well please so far.
Other work is still slow, engine bay is almost done except for power steering pipes. Going to paint the rest of the inside of the shell soon so wiring can proceed. Then it will be start it time :twisted:
Time to start throwing money at it to get it all done now. :cry:

[MattG]

video of it starting for the first time

http://uk.youtube.com/watch?v=dMo0_wd7B30

[Minimivic]

Thanks Matt,

It was the second time it started,first time it started the same and ran a few seconds longer. the second time I tried the throttle and revved it a little because it was touch warm.

[cooper_mark]

hi minivic here's 1 i done better quailty
http://uk.youtube.com/watch?v=rZ2Pv5SyTgw&feature=channel_page

[Minimivic]

Thats better, remember I have this in HD so I dont care :lol:

[mininut]

you sure you're not just pressing play on a tape recorder in the footwell for effect :wink:

Brilliant work mate.

M.

[Minimivic]

Been a bit slow for a while with new baby and work but I'm back on the car as much as I can aiming for my April debut :shock:
Sound deadening is now in, I used a lightweight deadening called R-blox.
Wiring is 80% complete and most sub systems are working as intended.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF3742_%28Small%29.JPG
Chris my painter has finished the shell prep and primed the rear part of the shell to protect it, we will start the finishing of the front when the bits come back from being made in Carbon and fiberglass.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF3899_%28Small%29.JPG
http://www.16vminiclub.com/gallery/albums/userpics/DSCF3900_%28Small%29.JPG
Its nice to see it in 1 colour at last, a few bits to do around the rear lights but other wise very happy.
And a pic of our boy for you. :lol:
http://www.16vminiclub.com/gallery/albums/userpics/baby_085_%28Small%29.jpg

[Minimivic]

Yummmmm carbon :shock:

Its been a while waiting for the carbon work to be done, surposed to be done for end of November, so I gave them a deadling and things have started to arrive. Front arches are done and so is the rear bumper. A section of the rear bumper is shown weave for effect.
http://www.16vminiclub.com/gallery/albums/userpics/carbon_003_%28Small%29.jpg
roof and front bumper promised for next monday.
Boooked the bodyshop for first week in march and aiming for SVA deadline at end of april but I cant see it happening :?

[Geehawk]

Can't wait to see this in the flesh. It will be a beast.

Must be so frustrating to be so close to finishing. :twisted: :twisted: :twisted:

Don't know if I missed it elsewhere, but whats the wee chaps name?

[Minimivic]

Yeh its frustrating alright.
The boys name is Reilly and is 8 weeks old now, time flying by.

[Minimivic]

Update.
Not much happening in the last 2 months (unfortunately), I'M being let down by helpers on things I cannot do myself. The carbon bits have finally arrived back after nearly 6 months :? but they do look pretty good. The roof is made using epoxy so its 2mm think and very strong. I need to lacquer it to bring the weave out and fill any pin holes (the companies autoclave is too small for the roof and front). The front bonnet clip has been trimmed to fit and the bonnet hinges are bonded into position today we will see if it opens nice tomorrow.
All the new air con bit went in today but I am 4 clips short so didn't quite finish it. Its all custom pipework and condenser courtesy of Reader air conditioning in Woking, Very helpful people.
I'm hoping to get more body work done this weekend, but that depends on getting the help I need. All I have to do is finish the rear arches and boot lid and the car can go to paint. So its frustrating that I'm this close but still at a stand still.
Anyway more pics will be up as I work on this weekend.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF4404_%28Small%29.JPG

[caveman]

mate what a project,if i lived in north dorset i would lend a hand just to say i have worked on such a legendery project, hope it all comes together soon,and how is the little,n they dont half get big quick, my little angel is 2 now and she,s getting big and cheeky :D

[JustRob]

Just looked through this whole build diary :shock:

I have to say

Amazing project ! :D

Any more update's ?

[Minimivic]

Thanks,

Carbon roof is now trimmed to fit ready to bond into position.
Front bonnet has gone back to the carbon people for stage 2 of there work on it.
Wheels are away being powder coated and tyres are ready to fit when they are back.
All the front end is now back on, radiator is now full of coolant, Air con is finished,
Solved a few brake problems this week.
Still working on rear arches to get them closer to what I require.
Boot lid is still an issue but I have a plan B&Q here i come :lol:
Loads more to do, but its getting closer. I just wish i didnt have so much work on at the moment, and people didnt keep letting me down on doing there bits and pieces.

[Dazzler]

This is a monster build!!!!

This has got to be the most mental build ever?

oh and dont forget to put the locating pins in the rear brake pads :wink:

[fbm-spec]

Boooked the bodyshop for first week in march and aiming for SVA deadline at end of april but I cant see it happening :?

What's The SVA deadline all about ???

[Minimivic]

SVA will change on friday to the New IVA test.

More money and more regulations is all I can see.

[Aband]

Sure is stupid in the price change. £480 isent it? cant wait till i book my car in :?

[fbm-spec]

SVA will change on friday to the New IVA test.

More money and more regulations is all I can see.

I thought MINIAUDI wouldn't need sva / iva ?? standard engine, brakes , suspension ,, just a different bodyshell....how do the points stack up ??

[Minimivic]

Too much of a grey area for me, I'd rather get an SVA/IVA test and know that its right. Too many mini's already out there that are borderline needing an SVA anyway.

[MarkLD]

What is the ID going to be? Is it a modified Audi or a very modified mini? I agree that it needs a SVA your definitely doing the right thing.

[Minimivic]

ID is between "Mini Abomination" and "Massacred Audi"
But seriously, I dont know how DVLA will class it yet.

[Hayling mini]

Hi Paul
If you present your project as a kit you may be able to keep an age related plate. If not it will have to have a Q registration, because you have used new panels etc I think you could argue it is a kit. For help & advice with this I would recommend a retired DVLA man who lives in Reading. If you would like his details let me know. You will also need a unique name for it, Pauls Porsche killer or something :lol:

Good luck with it.

Jerry

[Minimivic]

Got the bonnet back and fitted it.
http://www.16vminiclub.com/gallery/albums/userpics/DSCF4519_%28Small%29.JPG
Also got wheels back
http://www.16vminiclub.com/gallery/albums/userpics/DSCF4499_%28Small%29.JPG

Not bad considering what else we have done this weekend.
:?

[strudel]

Paul,
So what's up with the Porsche pictures in the Gallery section? Are you taking on another project car? JS

[General Lee]

What size wheel and tyre is that? The profile is TINY :shock:

[Minimivic]

8x18 wheels with 215/35-18 toyo T1r's.

I didnt want to over tyre the car but I think I should have gone to 225/40-18 r888's but I can do that later if needed.

[JustRob]

Are you going to be at MITP in August :?: :wink:


- Rob

[garyshoose]

8x18 wheels with 215/35-18 toyo T1r's.

I didnt want to over tyre the car but I think I should have gone to 225/40-18 r888's but I can do that later if needed.



You're probably right there. I've got 20's on my van with 35 profile tyres and they are very dificult to keep away from rim damage on our fine roads.

This cars looking mighty fine BTW sir. A real work of art 8)

[Carl V]

Oh man I'm aching to see some more updates / news on this build.... any more progress recently Paul? :D:D:D

[speedy]

hi paul,

i think i speak for a lot of us when i say: we miss the sign of progress
in your build.... we would all like to see it finished;)

[Minimivic]

I'd like to see this finished too. :mad:

I have spent the last 4 months renovating my house and a huge amount of money, along with problems like carbon taking 8 months to get done and my painter just not turning up when needed has slowed this project down.

I intend to get back onto this as soon as I can and hopefully we will be driving for the 2010 season.

[mininut]

I'd like to see this finished too. :mad:

I have spent the last 4 months renovating my house and a huge amount of money, along with problems like carbon taking 8 months to get done and my painter just not turning up when needed has slowed this project down.

I intend to get back onto this as soon as I can and hopefully we will be driving for the 2010 season.

Yeah, pull your finger out man :wink:

M.

[Minimivic]

Yeah, pull your finger out man :wink:

M.

If i trusted you lot I'd invite you all down to help me, but I dont so I wont :D

[speedy]

it would take a little driving....:rolleyes: but.... its a very nice car to work on...8)

[Oz]

If i trusted you lot I'd invite you all down to help me, but I dont so I wont :D

PMSL :lol:

[mininut]

:lol::lol: this is the most action this thread has seen in months :D

[andy b]

looks really good mate thats a serious amount of work you done there.
just one question why an audi engine you must love a challenge.

[miniphile]

whats it looking like for weight? with my build the engineer that is going to sign it off wants it to be as close to the 1200kg donor car as possible :shock: i think ill end up with a false floor and some ballast that can/will be removed later on

[mininut]

Last post you made was 28-10-2009, 07:50 PM

You done anything on it? or is baby taking all your time ( I know what that's like!)

M.

[Minimivic]

Weight is far heavier than I would like but I have no idea what it is.

As for any progress..........none......... too much work and not enough play time. Working 7 days a week just to finish jobs running upto xmas. Why people want home cinemas installed for xmas is beyond me.

[The General]

Any progress on this Paul??

Been looking forward to seeing this car running.

[Minimivic]

No updates at moment. It upsaets me everytime I go into the garage to get tools out to work on the house.
Last room is finished now apart from some skirting so I may get some time to work on the car soon.

Paul

[minja]

Man! Sell the house and wife and finish the car!

;)

[KMP]

Have you got any more updates on this yet.......please? I keep telling people about this but can never say when it will be on the road?

The whole 16v miniclub is waiting for this to be done!!! :-)

Out of interest, seeing as your profile says north dorset - are you anywhere near steve harris engineering? (previously from Downton) I am there in 2 weeks for a corner weight setup and rolling road power run:

http://www.bjautobits.co.uk/harris-motorsport.htm

If not can I come see it sometime any way?? I am only in somerset lol.

Thanks
Kris

[Minimivic]

Updates, Well, errrrm. Some progress recently.
ABS breaking system is now fully functional (according to VAGCOM) Lots of other wiring is sorted out. Car runs fine just needs tuning. I need to silence it more so will be adding an inline silencer when I get one.
Interior wise Dash area is being finalised before the last moulds are made. Ordered some fabric samples to see what colour scheme we will be using.
Exterior - rear wheel arches have gone to be made in the fiberglass fabric same as bumpers and front arches (stronger and more durable) other wise waiting for boot lid hinges and some work on the doors before painting (if I can find a painter to do the work) most want to bare metal it and start from scratch but I already have it in primer.
Anyway need to sort other bits before paint as far as Im happy its an easy put back together once painted.

Steve Harris is 12 miles south of me. I know steve and brenda very well. They have supplied a lot of parts. He also did some setup work on my original mini (not mivic) including RR and suspension. Steve really knows his stuff, but can be grumpy. I get on well with him though. If you have time and you want to come and see me your more than welcome.

[KMP]

Hi, have you done any more to this yet??? Still waiting to see it in action!!!!!

[Minimivic]

Some work but not enough. Roof bonnet and other bits away being finished.
Remaking exhaust as its too loud for my taste, too fussy.
Its slow progress but by no means dead, IT WILL HAPPEN...somewhen.

[minja]

Paul! Paul! Paul!

Plainly you ignored my advice about the wife and house... ;)

Outside of Dick Bear's scale MacLaren M8 with a Honda 2L engine, yours is the most interesting project in years.

Dick's project can be seen here:

http://www.metalmeet.com/forum/showthread.php?t=3618&page=1&pp=10

or here:

http://www.metalmeet.com/forum/showthread.php?t=4020

Please don't give up. We all want to see video of you doing "doughnuts" at Brands Hatch... or some such madness.

Stick with it Baby!

[Minimivic]

Cool project.
Not much to say regarding updates, Small things happening (roof lining and interior at moment) will update when I have something to show. If I werent relying on others for there specialist skills I'd be further ahead than i am now.
As said before, there is no way I am giving up its just very slow doing what I am doing.

[Minimivic]

Been making the headling, this is a combined effort by myself and a friend Sean who has done a lot of work with me.
A flat fiberglass laminate panel was made with a semi rigid centre section and more flexible side extensions. This was then screwed into the car
http://www.16vminiclub.com/forums/picture.php?albumid=45&pictureid=507
The panel was then shaped with hot air gun and fiber glassed into the car for a perfect fit.
http://www.16vminiclub.com/forums/picture.php?albumid=45&pictureid=508
Once out the interior light section was added and sun visor section using PU foam to get a shape
http://www.16vminiclub.com/forums/picture.php?albumid=45&pictureid=509
Finished result just needs a bit of light filling
http://www.16vminiclub.com/forums/picture.php?albumid=45&pictureid=511
All sounds easy, but is about 80 hrs of work so far.
More updates as i continue.

[MattG]

dogs bollox mate.

matt

[mininut]

At least you're making progress. Being on call doesn't help my cause either, soon as I get started I usually get called!

Looks good mate.

M.

[strudel]

Paul,
You make this sound too easy even with the 80 hour time frame. Some questions for clarity, more so just for me probably. This panel goes in under the tube frame hiding it all? How did you manage to get it out after initial fitting? I would think that it won't fit through the front window or does it tilt out one of the doors? If I did this in a van I can imagine it hopefully being able to be removed out the back doors somehow.

My goal will be to use the sunroof from a BMW MINI as I have seen pictures of one used before. Hopefully I can get the complete roof from one and somehow save or re-utilze the oem interior roof panel and wiring. I did have access to one last year and never went through to buy it. Will look into one again this spring and see if they will ship to me. JS

[Minimivic]

Jerry,

Once the panel drops (car gets wider) it come out through the front windscreen. Its tight but fairly easy for 2 people. All the roll bars are covered and it will look factory when complete ( I hope)

[Minimivic]

Got car out of Garage today for the first time in 3 years, Felt good to drive it in and out of the garage, no brakes so was a little interesting.
http://www.16vminiclub.com/forums/picture.php?albumid=45&pictureid=597
http://www.16vminiclub.com/forums/picture.php?albumid=45&pictureid=596
http://www.16vminiclub.com/forums/picture.php?albumid=45&pictureid=598
And My 40th Birthday Cake
http://www.16vminiclub.com/forums/picture.php?albumid=45&pictureid=601
http://www.16vminiclub.com/forums/picture.php?albumid=45&pictureid=600

[strudel]

Paul,
Congratulations. Nice to see the car again. You are getting to be like me. Have project but no progress for a long while. Get cracking! Even in retirement I don't seem to be able to make time for the actual project but just try to keep up with the daily drivers and all the other goings on in life. Jerry

[blacksaabrules]

Best cake I ever seen.

/ Erik

[Purtsi]

Best cake I ever seen.

/ Erik

I second that! :cool:

[cooper_mark]

Any progress on this Paul??

Been looking forward to seeing this car running.

u not seen the vid of this running.....???
http://www.youtube.com/watch?v=rZ2Pv5SyTgw&feature=player_embedded

[Minimivic]

Running and driving has never been the problem, bodywork is the problem. And finishing all the little bits to a satisfactory standard.

Recent work is wiring and alarm system, not much else I'm afraid.

[speedy]

its good to see your still at it...
thats caracter.... and the car is all worth it...
it looks so good:cool:

[The General]

Paul,

Have you got any further with this awesome project?

[MattG]

how you doing paul ?

Matt

[mininut]

how you doing paul ?

Matt

He's changing nappies and wiping up sick I expect :lol: :lol: just like I was ! :)

M.

[Minimivic]

Maz past that stage luckily, he's 3 1/2 now.
All good here apart from the no time or money to finish the car.
One day...............